Description
Clymer Harley Davidson Panhead Service Manual 1948-1965
These Harley Davidson Panhead Service manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.
Included in this Service Manual:
- QUICK REFERENCE DATA
- CHAPTER ONE / GENERAL INFORMATION
- CHAPTER TWO / TROUBLESHOOTING
- CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
- Routine safety checks / Maintenance intervals / Cleaning your Harley / Tires and wheels / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Tune-up / Breaker point ignition service / Carburetor adjustment / Storage
- CHAPTER FOUR / ENGINE
- Panhead engine overview / Service precautions / Special tools / Servicing engine in frame / Engine / Rocker arm cover/cylinder head / Pushrods / Valves and valve components / Cylinders / Pistons and piston rings / Tappets and tappet guides / Oil pump / Timing cover and timing gears / Timing cover / Timing gears and camshaft / Crankcase and crankshaft / Engine break-in
- CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
- Primary chain / Motor or compensating sprocket assembly / Primary chain housing / Starter drive (1965) / Clutch booster
- CHAPTER SIX / THREE- AND FOUR-SPEED TRANSMISSION AND KICKSTARTER
- Shift linkage adjustment / Hand shift cover / Foot shift cover / Shift forks / Transmission / Transmission overhaul / Main drive gear oil seal replacement / Kick starter and starter clutch
- CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
- Linkert carburetor / Fuel tanks / Fuel shutoff valve / Exhaust system
- CHAPTER EIGHT / ELECTRICAL SYSTEM
- Battery / Circuit breakers / Ignition coil / Electric starter / Starter solenoid / Lighting system / Instrument panel / Switches / Horn / Charging system / Generators / Generator (3-brush generator) / Generator (standard 1958-on) / Generator (fan cooled 1949-1964) / Polarizing the generator / Voltage regulator / Fuses and circuit breakers
- CHAPTER NINE / WHEELS, HUBS AND TIRES
- Front wheel / Rear wheel / Wheel hubs / Driven sprocket assembly / Drive chain / Laced wheels / Wheel balance / Tires / Tire repairs (tube-type tires) / Wheel alignment
- CHAPTER TEN / SPRINGER FRONT FORK
- Front shock absorber / Spring fork / Rigid fork / Steering damper / Steering adjustment
- CHAPTER ELEVEN / HYDRA-GLIDE FRONT SUSPENSION
- Front forks / Fork removal / Steering head and stem / Steering head bearing race / Steering adjustment
- CHAPTER TWELVE / REAR SUSPENSION
- Rear shock absorbers / Swing arm
- CHAPTER THIRTEEN / BRAKES
- Front drum brakes / Rear mechanical drum brake (1948-1957) / Mechanical brake inspection / Rear hydraulic drum brake (1958-1965) / Hydraulic brake drum and shoe inspection / Rear master cylinder (1957-1965) / Brake pedal assembly / Brake bleeding
- CHAPTER FOURTEEN / FRAME, BODY AND FRAME REPAINTING
- Service stands / Footboards / Seat / Handlebar controls / Handlebar / Frame
- CHAPTER FIFTEEN / RESTORATION
- Panhead history 1948-1965 / Buying old parts / Photos / Original paint restoration / Fuel tank emblems / Upholstery / Chromed parts / Rubber or vinyl parts
- INDEX
- WIRING DIAGRAMS
NOTE: This harley davidson panhead manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.
